A complete course in industrial robot maintenance: safety and lockout for robotic cells, controllers, servo drives and motors, mechanics, end-of-arm tooling, programming for maintenance, networking, preventive maintenance and troubleshooting.
58 chapters in 11 Parts5 deep-dive chapters6 appendices100+ diagrams50+ photographs
Who it is for
Maintenance technicians who support robotic cells, and electricians or mechanics moving into robot maintenance.
What you will learn
- Robot safety systems and lockout/tagout for robotic cells
- Controllers, power distribution, servo drives, servo motors, encoders and resolvers
- Gear reducers and harmonic drives, bearings and lubrication, cable dress packs, balancers and brakes
- End-of-arm tooling: grippers, welding end effectors, vision-guided tooling and TCP setup
- Teach pendants, reading robot programs, backup and restore, mastering and zero-point calibration, I/O troubleshooting
- Industrial networks, fieldbus troubleshooting and PLC-to-robot communication
- Preventive maintenance schedules, vibration analysis, thermal imaging and accuracy testing
- Alarm codes and fault diagnosis, collision recovery, and platform chapters for FANUC, ABB, KUKA, Yaskawa Motoman and Universal Robots
How the course works
- Knowledge Check quizzes throughout the text
- Platform chapters you can study for the robots in your own plant
- Read online on any device, with your place and answers saved to your account
Table of contents
Part I - Safety & Foundations5 chapters
- 1.Industrial Robot Safety Systems
- 2.Lockout/Tagout for Robotic Cells
- 3.Robot Anatomy & Coordinate Systems
- 4.Types of Industrial Robots & Applications
- 5.Reading Robot Electrical Schematics
Part II - Electrical Systems6 chapters
- 6.Robot Controller Architecture
- 7.Power Supply & Distribution Systems
- 7A.Backup Battery Systems & UPS
- 8.Servo Drive Systems & Amplifiers
- 9.Servo Motor Maintenance & Replacement
- 10.Encoder & Resolver Systems
Part III - Mechanical Systems6 chapters
- 11.Gear Reducers & Harmonic Drives
- 12.Bearings, Seals & Lubrication
- 13.Belt & Chain Drive Systems
- 14.Cable Management & Dress Packs
- 15.Balancer & Counterweight Systems
- 15A.Brake Systems & Brake Testing
Part IV - End-of-Arm Tooling5 chapters
- 16.Gripper Systems & Tool Changers
- 17.Welding End Effectors
- 17A.Pneumatic & Hydraulic Tooling
- 18.Vision-Guided & Sensor-Based Tooling
- 19.Tool Calibration & TCP Setup
Part V - Programming for Maintenance5 chapters
- 20.Teach Pendant Operation & Navigation
- 21.Understanding Robot Programs
- 22.Backup, Restore & File Management
- 23.Mastering & Zero-Point Calibration
- 24.I/O Configuration & Troubleshooting
Part VI - Communication & Networking4 chapters
- 25.Industrial Network Protocols
- 26.Fieldbus Troubleshooting
- 27.PLC-to-Robot Communication
- 28.Remote Monitoring & Diagnostics
Part VII - Preventive Maintenance5 chapters
- 29.PM Schedules & Checklists
- 30.Grease & Oil Maintenance
- 31.Vibration Analysis for Robots
- 32.Thermal Imaging & Condition Monitoring
- 33.Accuracy Testing & Performance Verification
Part VIII - Troubleshooting6 chapters
- 34.Alarm Codes & Error Interpretation
- 35.Systematic Fault Diagnosis
- 36.Electrical Fault Tracing
- 37.Mechanical Fault Diagnosis
- 38.Collision Recovery & Joint Realignment
- 38A.Intermittent Fault Diagnosis
Part IX - Brand-Specific Platforms5 chapters
- 39.FANUC Robots - Maintenance & Diagnostics
- 40.ABB Robots - Maintenance & Diagnostics
- 41.KUKA Robots - Maintenance & Diagnostics
- 42.Yaskawa Motoman - Maintenance & Diagnostics
- 42A.Universal Robots - Collaborative Robot Maintenance
Part X - Integration & Advanced Topics5 chapters
- 43.Robot Cell Design & Safety Integration
- 44.Conveyor & Peripheral Integration
- 45.Welding System Integration
- 46.Vision System Integration
- 47.Multi-Robot Cell Coordination
Part XI - Professional Development11 chapters
- 48.Spare Parts Management & Inventory
- 49.Documentation & Work Order Systems
- 50.Root Cause Analysis & Continuous Improvement
- 51.Training New Technicians
- 52.Industry 4.0 & Smart Factory Robotics
- 53.Robot Installation & Commissioning
- 54.Decommissioning & Robot Relocation
- 55.Cybersecurity for Industrial Robots
- 56.Emerging Technologies & Cobot Trends
- 57.Building Your Career Path
- 58.Final Review and Professional Next Steps
Appendices6
- Common Alarm Code Reference
- Torque Specifications & Lubrication Charts
- Wiring Diagrams & Connector Pinouts
- PM Schedule Templates
- Glossary of Robotics Terms
- Recommended Tools & Equipment